Note A Accounting Policies
In managements opinion, the accompanying consolidated
financial statements contain all adjustments necessary to
present fairly the financial position as of September 30,
2005 and December 31, 2004 and the results of operations
for the three and nine months ended September 30, 2005 and
October 1, 2004. All of the adjustments were of a normal
and recurring nature. Certain items in the prior year have been
reclassified to conform to the 2005 consolidated financial
statement presentation.
Note B Inventories
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Sept. 30,
|
|
|
Dec. 31,
|
|
|
(Dollars in thousands)
|
|
2005
|
|
|
2004
|
|
|
|
|
|
Principally average cost:
|
|
|
|
|
|
|
|
|
|
|
Raw materials and supplies
|
|
$
|
23,155
|
|
|
$
|
22,705
|
|
|
|
Work in process
|
|
|
80,201
|
|
|
|
77,438
|
|
|
|
Finished goods
|
|
|
30,032
|
|
|
|
27,538
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross inventories
|
|
|
133,388
|
|
|
|
127,681
|
|
|
Excess of average cost over LIFO
|
|
|
|
|
|
|
|
|
|
|
Inventory value
|
|
|
33,579
|
|
|
|
32,410
|
|
|
|
|
|
|
|
|
|
|
|
|
Net inventories
|
|
$
|
99,809
|
|
|
$
|
95,271
|
|
|
|
|
|
|
|
|
|
Note C Comprehensive Income
The reconciliation between net income and comprehensive income
for the three and nine month periods ended September 30,
2005 and October 1, 2004 is as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Third Quarter Ended
|
|
|
Nine Months Ended
|
|
|
|
|
|
|
|
|
|
|
|
|
Sept. 30,
|
|
|
Oct. 1,
|
|
|
Sept. 30,
|
|
|
Oct. 1,
|
|
|
(Dollars in thousands)
|
|
2005
|
|
|
2004
|
|
|
2005
|
|
|
2004
|
|
|
|
|
|
Net income
|
|
$
|
3,908
|
|
|
$
|
3,431
|
|
|
$
|
13,725
|
|
|
$
|
13,755
|
|
|
Cumulative translation adjustment
|
|
|
(446
|
)
|
|
|
(267
|
)
|
|
|
(1,443
|
)
|
|
|
(398
|
)
|
|
Change in the fair value of derivative financial instruments
|
|
|
1,123
|
|
|
|
100
|
|
|
|
6,772
|
|
|
|
2,453
|
|
|
Minimum pension liability
|
|
|
|
|
|
|
|
|
|
|
(11,138
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive income
|
|
$
|
4,585
|
|
|
$
|
3,264
|
|
|
$
|
7,916
|
|
|
$
|
15,810
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The $11.1 million charge to comprehensive income for the
minimum pension liability occurred in the second quarter 2005 as
a result of the remeasurement of the domestic defined benefit
pension plan as described in Note F to the Consolidated
Financial Statements.
5
Note D Segment Reporting
Effective January 1, 2005, the operating results of Brush
Resources Inc. are included as part of the Metal Systems Group.
Previously, the operating results of Brush Resources were
included as part of All Other in the segment disclosures. Brush
Resources sells beryllium hydroxide, produced through its Utah
operations, to outside customers and to businesses within the
Metal Systems Group. This change is more reflective of how the
Companys businesses are evaluated. The 2004 amounts
presented below have been reclassified to reflect this change.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Metal
|
|
|
Micro-
|
|
|
Total
|
|
|
All
|
|
|
|
|
(Dollars in thousands)
|
|
Systems
|
|
|
Electronics
|
|
|
Segments
|
|
|
Other
|
|
|
Total
|
|
|
|
|
|
Third Quarter 2005
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Revenues from external customers
|
|
$
|
73,762
|
|
|
$
|
61,852
|
|
|
$
|
135,614
|
|
|
$
|
|
|
|
$
|
135,614
|
|
|
Intersegment revenues
|
|
|
832
|
|
|
|
429
|
|
|
|
1,261
|
|
|
|
|
|
|
|
1,261
|
|
|
Operating profit (loss)
|
|
|
240
|
|
|
|
5,675
|
|
|
|
5,915
|
|
|
|
(112
|
)
|
|
|
5,803
|
|
|
Third Quarter 2004
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Revenues from external customers
|
|
$
|
76,728
|
|
|
$
|
49,038
|
|
|
$
|
125,766
|
|
|
$
|
|
|
|
$
|
125,766
|
|
|
Intersegment revenues
|
|
|
867
|
|
|
|
284
|
|
|
|
1,151
|
|
|
|
|
|
|
|
1,151
|
|
|
Operating profit
|
|
|
252
|
|
|
|
3,900
|
|
|
|
4,152
|
|
|
|
1,564
|
|
|
|
5,716
|
|
|
First Nine Months 2005
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Revenues from external customers
|
|
$
|
231,746
|
|
|
$
|
168,891
|
|
|
$
|
400,637
|
|
|
$
|
|
|
|
$
|
400,637
|
|
|
Intersegment revenues
|
|
|
2,053
|
|
|
|
1,202
|
|
|
|
3,255
|
|
|
|
|
|
|
|
3,255
|
|
|
Operating profit (loss)
|
|
|
6,348
|
|
|
|
14,137
|
|
|
|
20,485
|
|
|
|
(832
|
)
|
|
|
19,653
|
|
|
First Nine Months 2004
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Revenues from external customers
|
|
$
|
229,815
|
|
|
$
|
150,452
|
|
|
$
|
380,267
|
|
|
$
|
|
|
|
$
|
380,267
|
|
|
Intersegment revenues
|
|
|
2,937
|
|
|
|
971
|
|
|
|
3,908
|
|
|
|
|
|
|
|
3,908
|
|
|
Operating profit
|
|
|
5,659
|
|
|
|
14,193
|
|
|
|
19,852
|
|
|
|
989
|
|
|
|
20,841
|
|
Note E Income Taxes
A tax provision or benefit was not applied against the income
before income taxes in either the third quarter or the first
nine months of 2005 or 2004 for certain domestic and foreign
taxes as a result of the deferred tax valuation allowance
recorded in 2003 and previous periods in accordance with
Statement No. 109, Accounting for Income Taxes
due to the uncertainty regarding the full utilization of the
Companys deferred income taxes. The valuation allowance
was reduced offsetting a portion of the net tax expense in both
the third quarter 2005 and 2004 as well as in the first nine
months of 2005 and 2004. The Company intends to maintain the
valuation allowance until additional realization events occur,
including the generation of future sustainable taxable income,
that would support reversal of all or a portion of the
allowance. The deferred tax assets recorded on the consolidated
balance sheet are shown net of the valuation allowance of
approximately $20.6 million as of September 30, 2005.
The balance in the allowance includes approximately
$7.2 million that was originally charged against other
comprehensive income within shareholders equity. The tax
expense was $0.3 million in the third quarter 2005 and the
third quarter 2004. For the first nine months of the year, the
tax expense was $1.1 million in 2005 and $0.5 million
in 2004. The tax expense for each period represents taxes from
various state and local jurisdictions and foreign taxes from
Japan and Singapore, while the tax expense for the first nine
months of 2005 also includes a minor amount for the alternative
minimum tax liability.
Note F Pensions and Other Post-retirement
Benefits
The Company amended its domestic defined benefit pension plan
effective in the second quarter 2005. The amendment was
determined to be a significant event and therefore the plan
assets, liabilities and net periodic cost were remeasured in
accordance with Statement No. 87, Employers
Accounting for Pensions.
6
As a result of the remeasurement, the prior service cost asset
of $5.0 million, previously recorded in other assets on the
consolidated balance sheet, was charged off against other
comprehensive income, a component of shareholders equity.
The minimum pension liability, which is included in retirement
and post-employment benefits on the consolidated balance sheet,
increased $6.1 million as a result of the remeasurement,
primarily due to the lower discount rate and the change in asset
values. The increase to the minimum pension liability was also
charged against other comprehensive income, resulting in a total
charge to other comprehensive income of $11.1 million.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension Benefits
|
|
|
Other Benefits
|
|
|
|
|
Third Quarter Ended
|
|
|
Third Quarter Ended
|
|
|
|
|
|
|
|
|
|
|
|
|
Sept. 30,
|
|
|
Oct. 1,
|
|
|
Sept. 30,
|
|
|
Oct. 1,
|
|
|
(Dollars in thousands)
|
|
2005
|
|
|
2004
|
|
|
2005
|
|
|
2004
|
|
|
|
|
|
Components of net periodic benefit cost
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Service cost
|
|
$
|
1,187
|
|
|
$
|
1,060
|
|
|
$
|
75
|
|
|
$
|
70
|
|
|
Interest cost
|
|
|
1,616
|
|
|
|
1,725
|
|
|
|
560
|
|
|
|
696
|
|
|
Expected return on plan assets
|
|
|
(2,189
|
)
|
|
|
(2,267
|
)
|
|
|
|
|
|
|
|
|
|
Amortization of prior service cost
|
|
|
(169
|
)
|
|
|
162
|
|
|
|
(21
|
)
|
|
|
(28
|
)
|
|
Amortization of net loss/(gain)
|
|
|
321
|
|
|
|
(3
|
)
|
|
|
|
|
|
|
(211
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net periodic benefit cost
|
|
$
|
766
|
|
|
$
|
677
|
|
|
$
|
614
|
|
|
$
|
527
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension Benefits
|
|
|
Other Benefits
|
|
|
|
|
Nine Months Ended
|
|
|
Nine Months Ended
|
|
|
|
|
|
|
|
|
|
|
|
|
Sept. 30,
|
|
|
Oct. 1,
|
|
|
Sept. 30,
|
|
|
Oct. 1,
|
|
|
(Dollars in thousands)
|
|
2005
|
|
|
2004
|
|
|
2005
|
|
|
2004
|
|
|
|
|
|
Components of net periodic benefit cost
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Service cost
|
|
$
|
3,561
|
|
|
$
|
3,181
|
|
|
$
|
225
|
|
|
$
|
210
|
|
|
Interest cost
|
|
|
4,847
|
|
|
|
5,175
|
|
|
|
1,682
|
|
|
|
2,088
|
|
|
Expected return on plan assets
|
|
|
(6,566
|
)
|
|
|
(6,802
|
)
|
|
|
|
|
|
|
|
|
|
Amortization of prior service cost
|
|
|
(506
|
)
|
|
|
485
|
|
|
|
(64
|
)
|
|
|
(84
|
)
|
|
Amortization of net loss/(gain)
|
|
|
963
|
|
|
|
(8
|
)
|
|
|
|
|
|
|
32
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net periodic benefit cost
|
|
$
|
2,299
|
|
|
$
|
2,031
|
|
|
$
|
1,843
|
|
|
$
|
2,246
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
7
Note G Stock-Based Compensation
The Company has adopted the disclosure only provisions of
Statement No. 123, Accounting for Stock-Based
Compensation and applies the intrinsic value method in
accordance with APB Opinion No. 25, Accounting for
Stock Issued to Employees and related interpretations in
accounting for its stock incentive plan. In accordance with
Statement No. 148, Accounting for Stock-Based
Compensation-Transition and Disclosure, the following
table presents the effect on net income and net income per share
had compensation cost for the Companys stock plans been
determined consistent with Statement No. 123.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Third Quarter Ended
|
|
|
Nine Months Ended
|
|
|
|
|
|
|
|
|
|
|
|
|
Sept. 30,
|
|
|
Oct. 1,
|
|
|
Sept. 30,
|
|
|
Oct. 1,
|
|
|
(Dollars in thousands except per share amounts)
|
|
2005
|
|
|
2004
|
|
|
2005
|
|
|
2004
|
|
|
|
|
|
Net income, as reported
|
|
$
|
3,908
|
|
|
$
|
3,431
|
|
|
$
|
13,725
|
|
|
$
|
13,755
|
|
|
Less stock-based compensation expense determined under fair
value method for all stock options, net of related income tax
benefit
|
|
|
260
|
|
|
|
436
|
|
|
|
1,411
|
|
|
|
1,660
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pro forma net income
|
|
$
|
3,648
|
|
|
$
|
2,995
|
|
|
$
|
12,314
|
|
|
$
|
12,095
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic income per share, as reported
|
|
$
|
0.20
|
|
|
$
|
0.18
|
|
|
$
|
0.71
|
|
|
$
|
0.79
|
|
|
Diluted income per share, as reported
|
|
|
0.20
|
|
|
|
0.18
|
|
|
|
0.71
|
|
|
|
0.77
|
|
|
Basic income per share, pro forma
|
|
|
0.19
|
|
|
|
0.16
|
|
|
|
0.64
|
|
|
|
0.69
|
|
|
Diluted income per share, pro forma
|
|
|
0.19
|
|
|
|
0.16
|
|
|
|
0.64
|
|
|
|
0.68
|
|
The fair value was estimated on the grant date using the
Black-Scholes option pricing model with the following
assumptions for options issued:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Third Quarter Ended
|
|
|
Nine Months Ended
|
|
|
|
|
|
|
|
|
|
|
|
|
Sept. 30,
|
|
|
Oct. 1,
|
|
|
Sept. 30,
|
|
|
Oct. 1,
|
|
|
|
|
2005
|
|
|
2004
|
|
|
2005
|
|
|
2004
|
|
|
|
|
|
Risk free interest rates
|
|
|
4.66
|
%
|
|
|
3.26
|
%
|
|
|
4.66
|
%
|
|
|
3.26
|
%
|
|
Dividend yield
|
|
|
0
|
%
|
|
|
0
|
%
|
|
|
0
|
%
|
|
|
0
|
%
|
|
Volatility
|
|
|
42.0
|
%
|
|
|
41.8
|
%
|
|
|
42.0
|
%
|
|
|
41.8
|
%
|
|
Expected lives (in years)
|
|
|
6
|
|
|
|
6
|
|
|
|
6
|
|
|
|
6
|
|
Note H Indemnity Agreements
Williams Advanced Materials Inc. (WAM), a wholly owned
subsidiary, and a small number of WAMs customers are
defendants in a patent infringement legal case. WAM has provided
an indemnity agreement to certain of those customers under which
WAM will pay any damages awarded by the court. WAM believes it
has numerous and strong defenses applicable to both WAM and its
customers and is contesting this action. WAM has not made any
indemnification payments nor have they recorded a reserve for
losses under these agreements as of September 30, 2005. WAM
does not believe a range of potential losses, if any, can be
estimated at the present time.
Note I Subsequent Event
Subsequent to the end of the third quarter 2005, WAM purchased
Thin Film Technology, Inc. (TFT) of Buellton, California
for approximately $8.2 million in cash plus
$1.2 million assumption of debt. TFT manufactures precision
optical coatings, photo lithography, thin film hybrid circuits
and specialized thin film coatings. TFTs products are used
in a number of high technology applications in the defense,
medical and other commercial markets.
8
Note J New Pronouncements
The FASB issued Statement No. 123 (Revised 2004),
Share-Based Payments, in December 2004 that revises
Statement No. 123, Accounting for Stock-Based
Compensation, and supercedes APB Opinion No. 25,
Accounting for Stock Issued to Employees. The
revised statement requires compensation cost for all share-based
payments, including employee stock options, to be measured at
fair value and charged against income. Compensation cost would
be determined at the date of the award through the use of a
pricing model and charged against income over the vesting period
for each award. The revised statement is effective for periods
beginning after June 25, 2005 and early adoption is
allowed. The Company will adopt the revision effective
January 1, 2006 as proscribed. The Company has determined
that it will use a Black-Sholes model, as opposed to a binomial
or lattice model, to calculate the fair value of its awards.
However, the Company has not determined whether it will apply
the prospective or retrospective transition method upon adoption
and therefore the impact of adopting this revised statement on
the results of operations and financial condition has not been
determined. The Company previously modified its compensation
plans in 2005 which resulted in fewer stock option awards being
granted to employees. The pro forma effect on net income and
income per share for the third quarter and first nine months of
2005 and 2004 of using the Black-Sholes model to calculate the
fair value of outstanding options had the provisions of
Statement No. 123 been applied in those periods is set
forth in Note G to the Consolidated Financial Statements.
The FASB issued Statement No. 151, Inventory
Costs, in November 2004, which amends Accounting Research
Bulletin (ARB) No. 43. This statement requires idle
facility expense, excessive storage, double freight and
rehandling costs to be treated as current period charges
regardless of whether they meet the ARB No. 43 criteria of
so abnormal. In addition, the statement requires
fixed overhead costs to be allocated to conversion cost based
upon the normal capacity of the production facility. The
statement is effective for inventory costs incurred during
fiscal years beginning after June 15, 2005. The Company has
not determined the impact the adoption of this statement will
have on its results of operations or financial condition.
The FASB issued Interpretation No. 47, Accounting for
Conditional Asset Retirement Obligations, in March 2005.
The interpretation clarifies that the term conditional
asset retirement obligation as used in Statement
No. 143, Accounting for Asset Retirement
Obligations, refers to a legal obligation to perform an
asset retirement activity in which the timing and/or method of
settlement are conditional on a future event that may or may not
be within the control of the entity. The interpretation also
clarifies when an entity would have sufficient information to
reasonably estimate the fair value of an asset retirement
obligation. The interpretation is effective no later than the
end of fiscal years ending after December 31, 2005 for
calendar-year enterprises. The Company does not believe that
adoption of this interpretation will have a material impact on
its results of operations and financial condition.
The FASB issued Statement No. 154, Accounting Changes
and Error Corrections, which replaces APB No. 20,
Accounting Changes, and Statement No. 3,
Reporting Accounting Changes in Interim Financial
Statements, in May 2005. The statement changes the
requirements for the accounting for and reporting of a change in
accounting principle and is applicable to all voluntary changes
in accounting principle. It also applies to changes required by
an accounting pronouncement if that pronouncement does not
include specific transition provisions. The statement requires
retrospective application to prior periods financial
statements of changes in accounting principle, unless it is
impractical to determine the period-specific effects or the
cumulative effect of the change. The statement provides
additional guidance on the accounting for a change in accounting
principle when it is impractical to determine the
period-specific effects or the cumulative effect of the change.
The statement requires that retrospective application of a
change in accounting principle be limited to the direct effects
of the change. The correction of an error by the restatement of
previously issued financial statements is also addressed by the
statement. The statement is effective for accounting changes and
correction of errors made in fiscal years commencing after
December 31, 2005. The Company does not believe that
adoption of this statement will have a material impact on its
results of operations or financial condition.
9
|
|
|
|
Item 2.
|
Managements Discussion and Analysis of Financial
Condition and Results of Operations
|
Overview
We are an integrated producer of engineered materials used in a
variety of high performance electrical, electronic, thermal and
structural applications. Major markets for our materials include
telecommunications and computer, automotive electronics,
magnetic and optical data storage, industrial components,
appliance, aerospace and defense.
Our sales in the third quarter 2005 grew once again; this was
the eleventh consecutive quarter that sales have grown over the
comparable quarter in the previous year. Third quarter sales
were also higher than the prior two quarters this year, which is
fairly unusual as we often see a slowdown in sales in the third
quarter due to certain markets we serve and countries where we
sell. Sales in the third quarter were the highest quarterly
total since the first quarter 2001, which was the last full
quarter prior to the start of the significant decline in demand
from the telecommunications and computer market, our largest
market.
Gross margins in the third quarter 2005, as was the case in the
second quarter, were unfavorably affected by changes in product
mix, higher copper prices and other factors. These unfavorable
factors combined to more than offset the margin benefit from the
improved sales volumes. Our selling, general and administrative
expenses in the third quarter of 2005 were slightly above last
years level, while various non-operating items within
other-net were favorable in the current quarter. As a result of
the above, we generated an operating profit of $5.8 million
in the third quarter 2005 compared to $5.7 million earned
in the third quarter 2004. We have now recorded an operating
profit for the past seven consecutive quarters after incurring
operating losses in the 2002 to 2003 time frame.
We continued to strengthen our balance sheet in the third
quarter 2005. Debt, net of cash, improved by $6.8 million
in the third quarter. For the full year, we have reduced debt by
$14.2 million and our debt to equity ratio has improved
accordingly. After using cash in operations in the first quarter
2005, primarily due to the 2004 employee incentive compensation
payments and a pension plan contribution, cash flow from
operations was a strong $8.9 million in the second quarter
2005 and $10.9 million in the third quarter 2005. The cash
balance as of the end of the third quarter 2005, after funding
capital expenditures and a small acquisition, was
$23.2 million.
Results of Operations
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Third Quarter
|
|
|
First Nine Months
|
|
|
|
|
Ended
|
|
|
Ended
|
|
|
|
|
|
|
|
|
|
|
|
|
Sept 30,
|
|
|
Oct. 1,
|
|
|
Sept. 30,
|
|
|
Oct. 1,
|
|
|
Millions, except per share data
|
|
2005
|
|
|
2004
|
|
|
2005
|
|
|
2004
|
|
|
|
|
|
Sales
|
|
$
|
135.6
|
|
|
$
|
125.8
|
|
|
$
|
400.6
|
|
|
$
|
380.3
|
|
|
Operating Profit
|
|
|
5.8
|
|
|
|
5.7
|
|
|
|
19.7
|
|
|
|
20.8
|
|
|
Net Income
|
|
|
3.9
|
|
|
|
3.4
|
|
|
|
13.7
|
|
|
|
13.8
|
|
|
Diluted E.P.S
|
|
$
|
0.20
|
|
|
$
|
0.18
|
|
|
$
|
0.71
|
|
|
$
|
0.77
|
|
Sales of $135.6 million in the third quarter 2005 were 8%
higher than sales of $125.8 million in the third quarter
2004. Third quarter 2005 year-to-date sales were
$400.6 million, a 5% growth rate over sales in the third
quarter 2004. Shipments for the James Webb Space Telescope
(JWST) were responsible for $0.8 million of the sales
growth in the third quarter 2005 and $10.2 million of the
growth in the first nine months of 2005 over the respective
periods in 2004.
Demand from the magnetic and optical media storage, oil and gas
and plastic tooling markets, among others, strengthened during
2005. New product sales have also contributed to the sales
growth in 2005. However, overall demand from the
telecommunications and computer and automotive electronics
markets, our two largest markets, was softer in the first nine
months of 2005 than the first nine months of last year while
demand for defense applications softened during the second and
third quarters of 2005.
10
International sales, which include sales from foreign operations
as well as direct exports from the United States, were 32% of
sales in the third quarter 2005, down slightly from 33% in the
third quarter 2004. Third quarter year-to-date international
sales were $131.5 million in 2005 and $127.3 million
in 2004, a 3% growth rate. Domestic sales grew 10% in the third
quarter 2005 over the third quarter 2004 and 6% in the first
nine months of 2005 over the first nine months of 2004.
Our sales are affected by metal prices, as changes in precious
metal prices and a significant portion of changes in base metal
prices (primarily copper and nickel) are passed on to customers.
Sales are also affected by foreign currency exchange rates, as
changes in the dollars value relative to other currencies
will result in an increase or decrease in the translated value
of foreign currency denominated sales. Precious and base metal
prices on average were higher during the first nine months of
2005 as compared to the first nine months of 2004. The higher
metal prices continued into the early portion of the fourth
quarter 2005. The dollar was slightly stronger on average versus
the applicable currencies in the third quarter 2005 compared to
the third quarter 2004 but was weaker on a year-to-date basis.
We estimate that the combination of these two factors accounted
for approximately $2.5 million of the sales growth in the
third quarter 2005 and $7.4 million of the growth in the
first nine months of 2005 over the comparable periods in the
prior year.
The new sales order entry rate was lower than sales during the
third quarter 2005 and for the first nine months of the year.
However, the sales order entry rate in the third quarter was the
highest since the second quarter 2004.
The gross margin was $25.9 million, or 19% of sales, in
the third quarter 2005, compared to $26.6 million, or 21%
of sales, in the third quarter 2004 as the gross margin declined
$0.7 million despite a $9.8 million increase in sales.
For the first nine months of the year, gross margin was
$83.6 million, or 21% of sales, in 2005 and
$85.6 million, or 23% of sales, in 2004. The higher sales
volumes served to improve margins by approximately
$1.6 million in the third quarter 2005 and
$4.5 million in the first nine months of 2005 over the
comparable periods in 2004. Manufacturing overhead costs charged
to cost of sales were $1.6 million lower in the third
quarter 2005 and $1.9 million lower in the first nine
months of 2005 than in the comparable year ago periods. However,
other factors, including the product mix effect, production
levels and an increase in raw material costs, combined to reduce
margins by $3.9 million in the quarter and
$8.4 million in the first nine months of 2005, more than
offsetting the benefits from the higher sales volumes and lower
manufacturing overhead costs. The change in product mix between
periods was negative, meaning that sales of various
higher-margin generating products declined while sales of
lower-margin generating products increased. Higher base metal
prices, primarily copper and nickel, could not be passed through
to customers in all cases due to price contracts, pricing
practices in the international markets and/or competitive
pressures. A portion of this exposure to copper prices was
hedged in the third quarter and the matured hedge contracts had
a minor positive impact on margins.
Selling, general and administrative expenses (SG&A) were
$19.2 million, or 14% of sales, in the third quarter 2005,
compared to $18.8 million, or 15% of sales, in the third
quarter 2004. For the first nine months of the year, SG&A
expenses were $56.9 million in 2005, a modest decline of
$0.1 million from the year ago period. As a percent of
sales, expenses declined to 14% of sales in the first nine
months of 2005 from 15% of sales in the first nine months of
2004. Incentive compensation expense was approximately
$2.5 million lower in the third quarter 2005 than in the
third quarter 2004 and $5.7 million lower in the first nine
months of 2005 than the first nine months of 2004 due to the
lower performance against the plans objectives in the
current year. Expenses incurred by the four foreign subsidiaries
of Brush International Inc., one of our wholly owned
subsidiaries, were $0.4 million higher in the third quarter
2005 and $1.3 million higher in the first nine months of
2005 than the comparable periods in 2004 as a result of
increased sales and marketing efforts in our overseas markets.
The increase over the first nine months of the year also
included a $0.3 million unfavorable currency impact on the
translation of these expenses. Various domestic sales-related
expenses were also higher in the current year. Corporate
administrative expenses increased by $2.2 million in the
third quarter 2005 over the third quarter 2004 and
$3.4 million in the first nine months of the year. The
causes for this increase include compliance costs with
Section 404 of the Sarbanes-Oxley Act, legal costs as a
result of the relative movement in the legal reserves between
periods and other corporate activities. The acquisition of OMC
Scientific
11
Holdings Limited (OMC) by Williams Advanced Materials Inc.
(WAM), one of our wholly owned subsidiaries, early in the second
quarter 2005 added to SG&A expenses in the third quarter and
the year.
Research and development expense (R&D) of $1.1 million
in the third quarter 2005 were unchanged from the year ago
period. For the first nine months of the year, R&D expense
was $3.7 million in 2005 and $3.5 million in 2004.
R&D expense remained at approximately 1% of sales in both
the first nine months of 2005 and 2004. Our R&D efforts
remain closely aligned with our marketing and manufacturing
operations to develop new products and improve processes.
The major components of other-net expense for the third quarter
and first nine months of 2005 and 2004 were as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income/(Expense)
|
|
|
|
|
|
|
|
|
|
Third Quarter
|
|
|
First Nine Months
|
|
|
|
|
Ended
|
|
|
Ended
|
|
|
|
|
|
|
|
|
|
|
|
|
Sept. 30,
|
|
|
Oct. 1,
|
|
|
Sept. 30,
|
|
|
Oct. 1,
|
|
|
Millions,
|
|
2005
|
|
|
2004
|
|
|
2005
|
|
|
2004
|
|
|
|
|
|
Exchange gains (losses)
|
|
$
|
0.2
|
|
|
$
|
(0.2
|
)
|
|
$
|
(1.8
|
)
|
|
$
|
(2.2
|
)
|
|
Directors deferred compensation
|
|
|
(0.1
|
)
|
|
|
(0.3
|
)
|
|
|
0.2
|
|
|
|
(0.7
|
)
|
|
Derivative ineffectiveness
|
|
|
0.4
|
|
|
|
(0.5
|
)
|
|
|
0.5
|
|
|
|
(0.5
|
)
|
|
Write-off of deferred costs
|
|
|
|
|
|
|
|
|
|
|
(0.6
|
)
|
|
|
|
|
|
Environmental reserve
|
|
|
|
|
|
|
1.0
|
|
|
|
|
|
|
|
1.0
|
|
|
Bad debts/allowance change
|
|
|
|
|
|
|
(0.4
|
)
|
|
|
(0.2
|
)
|
|
|
(0.7
|
)
|
|
Other items
|
|
|
(0.3
|
)
|
|
|
(0.6
|
)
|
|
|
(1.5
|
)
|
|
|
(1.2
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
$
|
0.2
|
|
|
$
|
(1.0
|
)
|
|
$
|
(3.4
|
)
|
|
$
|
(4.3
|
)
|
Exchange gains (losses) were caused by the movement in the
U.S. dollars value relative to the euro, yen and
pound sterling as well the impact of matured hedge contracts.
The difference in the valuation adjustment on the
directors deferred compensation plan between periods is
primarily a function of the relative movements in the market
price of our common stock as our liability to the plan, and
therefore expense, increases as the price of the stock
increases. The derivative ineffectiveness resulted from changes
in the fair value of an outstanding interest rate swap that does
not qualify for the favorable hedge accounting treatment. The
relative movement of this valuation resulted in a
$0.9 million favorable change between the third quarter
2005 and the third quarter 2004 and a $1.0 million
favorable movement between the nine-month periods of 2005 and
2004. We wrote-off $0.6 million of deferred financing costs
associated with the early repayment of two term loans in the
first quarter 2005. These costs were scheduled to be amortized
through the fourth quarter 2008 had the loans not been paid off.
In the third quarter 2004, we recorded income of
$1.0 million from the reversal of an environmental reserve
associated with property sold in that period. The buyer assumed
the environmental remediation obligations for the property under
the terms of the purchase agreement. Other-net also includes
metal financing fees, gains and losses on the disposal of fixed
assets, amortization of intangible assets, cash discounts and
other non-operating items.
We generated an operating profit of $5.8 million in the
third quarter 2005, a slight improvement from the profit of
$5.7 million earned in the third quarter 2004. For the
first nine months of the year, operating profit was
$19.7 million in 2005 and $20.8 million in 2004. The
lower operating profit in 2005 resulted primarily from the
unfavorable product mix effect, higher material costs,
especially copper, and other factors more than offsetting the
margin benefit on the higher sales and the lower expenses.
Interest expense was $1.6 million in the third quarter 2005
compared to $2.0 million in the third quarter 2004. For the
first nine months of the year, we reduced interest expense by
$1.8 million, from $6.6 million in 2004 to
$4.8 million in 2005, primarily as a result of the lower
level of outstanding debt. We used portions of the cash
generated by operations over the second half of 2004 and a
portion of the proceeds from a common stock offering in the
third quarter 2004 to reduce borrowings under the revolving
credit agreement and the subordinated term note in the second
half of 2004 and to pay off the term notes in the first quarter
2005.
12
Balance sheet debt was $58.3 million at the end of the
third quarter 2005 compared to $72.9 million at the end of
the third quarter 2004.
Income before income taxes was $4.2 million in the third
quarter 2005 and $3.8 million in the third quarter 2004.
For the first nine months of the year, income before income
taxes was $14.8 million in 2005, an improvement of
$0.5 million over the $14.3 million earned in 2004.
A tax provision was not applied against the income or loss
before income taxes in the three and nine month periods ending
September 30, 2005 and October 1, 2004 for certain
domestic and foreign taxes as a result of the deferred tax
valuation allowance recorded in previous periods in accordance
with Statement No. 109, Accounting for Income
Taxes, due to the uncertainty regarding full utilization
of the deferred income tax assets. The valuation allowance was
reduced, offsetting a portion of the net tax expense, in the
third quarter and first nine months of both 2005 and 2004. The
tax expense in each period presented on the accompanying
financial statements represents taxes related to various state
and local jurisdictions and foreign taxes in Japan and
Singapore. The tax expense in the third quarter and first nine
months of 2005 includes a relatively minor amount for the
alternative minimum tax liability.
Net income was $3.9 million in the third quarter 2005
compared to net income of $3.4 million earned in the third
quarter 2004. Net income was $13.7 million in the first
nine months of 2005 compared to $13.8 million in the first
nine months of 2004. The number of shares used to compute basic
and diluted earning per share is higher in 2005 than the
comparable periods in 2004 as a result of the common stock
offering in the third quarter 2004. Diluted earnings per share
were $0.20 in the third quarter 2005 and $0.71 in the first nine
months of 2005 compared to $0.18 and $0.77 in the respective
periods in 2004.
We aggregate our businesses into two reportable
segments the Metal Systems Group and the
Microelectronics Group. Beginning in 2005, Brush Resources Inc.,
a wholly owned subsidiary that manages our mining and milling
operations in Utah, is included in the Metal Systems Group while
previously it was included in the All Other column
in the segment reporting details. We made this change because we
believe that the operating issues affecting Brush Resources, the
management of the operations and the flow of materials are more
closely aligned with the Metal Systems Group and this change is
more reflective of how the operations are now managed. The
segment results for the prior year comparisons have been
restated to reflect this change. Our parent company and other
corporate expenses, as well as the operating results from BEM
Services, Inc., a wholly owned subsidiary, are not part of
either segment and remain in the All Other column. BEM Services
charges a management fee for the services it provides, primarily
corporate, administrative and financial oversight, to our other
businesses on a cost-plus basis.
The differences in the operating results within All Other
between the respective periods presented was primarily due to
the higher corporate administrative costs in 2005, differences
in the valuation adjustments in the directors compensation
plan and the interest rate swap as previously described, the
deferred financing cost write-off in 2005 and the gain from sale
of property recorded in 2004. Incentive compensation expense for
the corporate office was lower in 2005 than in 2004.
Metal Systems Group
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Third Quarter
|
|
|
First Nine Months
|
|
|
|
|
Ended
|
|
|
Ended
|
|
|
|
|
|
|
|
|
|
|
|
|
Sept. 30,
|
|
|
Oct. 1,
|
|
|
Sept. 30,
|
|
|
Oct. 1,
|
|
|
Millions
|
|
2005
|
|
|
2004
|
|
|
2005
|
|
|
2004
|
|
|
|
|
|
Sales
|
|
$
|
73.8
|
|
|
$
|
76.7
|
|
|
$
|
231.7
|
|
|
$
|
229.8
|
|
|
Operating Profit
|
|
$
|
0.2
|
|
|
$
|
0.3
|
|
|
$
|
6.3
|
|
|
$
|
5.7
|
|
13
The Metal Systems Group, the larger of our two reportable
segments, consists of Alloy Products, Technical Materials, Inc.
(TMI), Beryllium Products and Brush Resources. The following
chart summarizes sales by business unit within the Metal Systems
Group:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Third Quarter
|
|
|
First Nine Months
|
|
|
|
|
Ended
|
|
|
Ended
|
|
|
|
|
|
|
|
|
|
|
|
|
Sept. 30,
|
|
|
Oct. 1,
|
|
|
Sept. 30,
|
|
|
Oct. 1,
|
|
|
Millions
|
|
2005
|
|
|
2004
|
|
|
2005
|
|
|
2004
|
|
|
|
|
|
Alloy Products
|
|
$
|
51.5
|
|
|
$
|
48.9
|
|
|
$
|
155.1
|
|
|
$
|
156.1
|
|
|
TMI
|
|
|
11.8
|
|
|
|
14.1
|
|
|
|
37.1
|
|
|
|
42.4
|
|
|
Beryllium Products
|
|
|
8.0
|
|
|
|
9.0
|
|
|
|
33.8
|
|
|
|
26.6
|
|
|
Brush Resources
|
|
|
2.5
|
|
|
|
4.7
|
|
|
|
5.7
|
|
|
|
4.7
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
$
|
73.8
|
|
|
$
|
76.7
|
|
|
$
|
231.7
|
|
|
$
|
229.8
|
|
Alloy Products manufactures two main product
families strip products and bulk products. Strip
products include precision strip and thin diameter rod and wire
copper and nickel beryllium alloys that are sold into the
telecommunications and computer, automotive and appliance
markets. Major applications for strip products include
connectors, contacts, switches, relays and shielding. Bulk
products are copper and nickel-based alloys manufactured in rod,
tube, plate, bar and other customized forms that are sold into
the industrial component market, which includes oil and gas,
aerospace, plastic tooling and heavy equipment, as well as
portions of the telecommunications and computer and other
markets. The majority of bulk products also contain beryllium.
Applications for bulk products include plastic mold tooling,
bushings, bearings and welding rods.
Sales by Alloy Products of $51.5 million in the third
quarter 2005 improved 5% from sales of $48.9 million of
sales in the third quarter 2004 while sales of
$155.1 million in the first nine months of 2005 were less
than 1% lower than sales in the year ago period. Strip product
sales volumes were relatively unchanged in the third quarter
2005 from the third quarter 2004 while sales volumes for the
first nine months of 2005 were down 8% from the comparable
period in 2004. Bulk volumes, however, grew 13% in the third
quarter 2005 over the third quarter 2004 and 14% in the first
nine months of 2005 over the first nine months of 2004. The
decline in strip sales volumes was due to weaker demand from the
telecommunications and computer market as orders for materials
used in telecommunication infrastructure equipment were down.
The demand from the automotive electronics market has been soft
in 2005 as well. Price pressures from competitive (and
non-beryllium-containing) materials also have negatively
impacted strip sales. The growth in bulk products sales volumes
resulted from improved demand from various key end-use
applications and markets, including oil and gas, plastic
tooling, aerospace and welding rods. New products and
applications also contributed to the sales growth, including
sales of non-beryllium-based alloy systems for heavy equipment
applications.
Sales of Alloy Products into China and South Asia through Brush
Internationals subsidiary in Singapore grew 29% in the
first nine months of 2005 over the first nine months of 2004.
This growth was offset by a slight decline in sales in Europe
and a larger decline in domestic sales.
TMI manufactures specialty strip products, including clad inlay
and overlay metals, precious and base metal electroplated
systems, electron beam welded systems, contour profiled systems
and solder coated systems. Applications for TMI products include
connectors, contacts and semiconductors. TMIs sales were
$11.8 million in the third quarter 2005 compared to
$14.1 million in the third quarter 2004, a 16% decrease.
TMIs third quarter year-to-date sales of
$37.1 million in 2005 were 13% lower than sales of
$42.4 million in the first nine months of 2004, with the
inlay product line showing the largest year-to-date decline.
Demand from the automotive market, TMIs largest market,
was soft in the third quarter 2005, as it was in the previous
quarter. Demand from the telecommunications and computer market,
TMIs second largest market, has shown signs of
improvements in some areas during 2005, but overall demand
remains down for the year. We believe a portion of this softness
was due to a downstream inventory correction. The continued
development of new disk drive arm applications has added to
sales in 2005, and this application provides a long-term growth
opportunity for TMI in the telecommunications and computer
market. Development work on new products
14
and applications that serve TMIs large existing markets as
well as new emerging markets, including energy and medical
products, also had a positive impact on sales in 2005, which
helped to offset a portion of the decline in sales of
traditional products.
Beryllium Products manufactures pure beryllium and beryllium
aluminum alloys in rod, tube, sheet and a variety of customized
forms. These materials have high stiffness and low density and
tend to be premium priced due to this unique combination of
properties. Sales by Beryllium Products were $8.0 million
in the third quarter 2005, a decline of 11% from sales of
$9.0 million in the third quarter 2004, while sales for the
first nine months of the year of $33.8 million were 28%
higher than sales of $26.6 million in the year ago period.
The increase in sales in 2005 was due to the primary mirror
shipments under the material supply contract for the JWST
program. While our obligations under the original contract were
completed in the second quarter 2005, we continued to ship
additional materials for this project in the third quarter 2005.
Sales of other pure beryllium metal products declined in the
third quarter 2005 from the third quarter 2004 after increasing
slightly in the first half of 2005 over 2004, while sales of
beryllium aluminum alloys have been down all year, partially due
to delays and stretch-outs in a variety of U.S. government
defense programs. As expected, performance automotive sales were
lower in the first nine months of 2005 than the first nine
months of 2004.
Brush Resources produces beryllium hydroxide primarily for use
as a raw material input for our other businesses. Brush
Resources also sells hydroxide to external customers. External
sales of beryllium hydroxide totaled $2.5 million in the
third quarter 2005, a decline of $2.2 million from the
third quarter 2004 while sales for the first nine months of the
year were $5.7 million in 2005 and $4.7 million in
2004. We do not anticipate that there will be any significant
external sales of beryllium hydroxide in the fourth quarter 2005.
The gross margin on Metal System Group sales was
$14.6 million, or 20% of sales, in the third quarter 2005
compared to $17.2 million, or 22% of sales, in the third
quarter 2004. For the first nine months of the year, the gross
margin was $53.4 million in 2005, or 23% of sales, and
$56.2 million, or 25% of sales, in 2004. The lower sales
volumes reduced margins by approximately $1.8 million in
the third quarter 2005 while the year-to-date sales increase
generated approximately an additional $0.7 million of
margin over 2004. The change in product mix was unfavorable
between both the third quarter and the first nine months of 2005
and the respective periods in 2004 and was a contributing factor
to the reduced margin dollars and rates in 2005. This
unfavorable product mix effect was evident by a decline in sales
within Alloy strip products of the higher beryllium containing
and therefore higher-priced alloys. A portion of the bulk
product sales growth was in the lower-priced and therefore lower
margin generating products. The decline in beryllium aluminum
alloys within Beryllium Products also had a negative mix effect
on gross margins, but this was more than offset by the favorable
impact of the JWST sales in the first half of the year. There
was also an unfavorable mix effect within TMI, partially due to
inefficiencies on developing new products. The cost of copper
and nickel, key raw materials used in the manufacture of
numerous Metal Systems Group products, increased during 2005.
This increased cost could not be passed through to Metal
Systems customers in all cases and, as a result, reduced
gross margins by an estimated $0.5 million in the third
quarter 2005 and $1.8 million in the first nine months of
2005 as compared to the respective periods in 2004.
Manufacturing performance and production levels within portions
of the Metal Systems Group had an unfavorable impact on margins
as well. Manufacturing overhead expenses were lower in the third
quarter 2005 and the first nine months of 2005 versus the
comparable periods in 2004, offsetting a portion of these margin
reductions.
The Metal Systems Groups SG&A, R&D and Other-net
expenses totaled $14.3 million in the third quarter 2005
and $16.9 million in the third quarter 2004. As a percent
of group sales, expenses declined to 20% in the third quarter
2005 from 22% in the third quarter 2004. For the first nine
months of the year, these expenses totaled $47.1 million,
or 20% of sales, in 2005 and $50.6 million, or 22% of
sales, in 2004. The majority of the decline in expenses in both
the third quarter and first nine months of 2005 was due to a
decrease in incentive compensation. Currency exchange losses
were also lower in the current year, as were various
administrative expenses. These savings were offset in part by an
increase in the year-to-date selling and marketing expenses,
which were largely international.
Operating profit for the Metal Systems Group was
$0.2 million for the third quarter 2005 and
$0.3 million in the third quarter 2004 as profits decreased
only slightly on the $3.1 million sales decline. For the
first nine
15
months of the year, operating profit was $6.3 million in
2005 and $5.7 million in 2004. The profit improvement for
the first nine months was due to the lower SG&A, R&D and
Other-net expenses, as the benefits from the higher sales
volumes were more than offset by unfavorable changes in product
mix and higher base metal costs. Operating profit was
approximately 3% of sales in the first nine months of both years.
Microelectronics Group
|
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|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Third Quarter
|
|
|
First Nine Months
|
|
|
|
|
Ended
|
|
|
Ended
|
|
|
|
|
|
|
|
|
|
|
|
|
Sept. 30,
|
|
|
Oct. 1,
|
|
|
Sept. 30,
|
|
|
Oct. 1,
|
|
|
Millions
|
|
2005
|
|
|
2004
|
|
|
2005
|
|
|
2004
|
|
|
|
|
|
Sales
|
|
$
|
61.9
|
|
|
$
|
49.0
|
|
|
$
|
168.9
|
|
|
$
|
150.5
|
|
|
Operating Profit
|
|
$
|
5.7
|
|
|
$
|
3.9
|
|
|
$
|
14.1
|
|
|
$
|
14.2
|
|
The Microelectronics Group consists of WAM and Electronic
Products. The following chart summarizes business unit sales
within the Microelectronics Group:
|
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|
|
|
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|
|
|
|
|
|
|
|
|
|
|
|
|
Third Quarter
|
|
|
First Nine Months
|
|
|
|
|
Ended
|
|
|
Ended
|
|
|
|
|
|
|
|
|
|
|
|
|
Sept. 30,
|
|
|
Oct. 1,
|
|
|
Sept. 30,
|
|
|
Oct. 1,
|
|
|
Millions
|
|
2005
|
|
|
2004
|
|
|
2005
|
|
|
2004
|
|
|
|
|
|
WAM
|
|
$
|
55.6
|
|
|
$
|
41.5
|
|
|
$
|
149.6
|
|
|
$
|
127.0
|
|
|
Electronic Products
|
|
|
6.3
|
|
|
|
7.5
|
|
|
|
19.3
|
|
|
|
23.5
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
$
|
61.9
|
|
|
$
|
49.0
|
|
|
$
|
168.9
|
|
|
$
|
150.5
|
|
WAM manufactures precious, non-precious and specialty metal
products, including vapor deposition targets, frame lid
assemblies, clad and precious metal preforms, high temperature
braze materials and ultra-fine wire. WAMs sales of
$55.6 million in the third quarter 2005 were 34% higher
than the third quarter 2004 while sales of $149.6 million
in the first nine months of 2005 were 18% higher than sales in
the first nine months of 2004. The cost of the precious metal
sold by WAM is passed through to its customers and WAM generates
its margin on its fabrication efforts and not on the particular
metal sold. In both the third quarter 2005 and the first nine
months of 2005, metal prices, on average, were higher than in
the respective periods of 2004, thereby increasing sales without
a proportional flow through to margins.
Sales from WAMs Brewster, New York facility for giant
magnetic resistance thin film and other applications within the
magnetic and optical data storage market accounted for a
significant portion of the growth in WAMs sales in the
third quarter and first nine months of 2005. Sales of vapor
deposition targets, WAMs largest product line, grew
modestly in the second and third quarter 2005 after declining in
the first quarter 2005 from the respective year ago periods.
Sales of preforms, frame lid assemblies, bonding wire and
related products were significantly higher in the third quarter
2005 than the third quarter 2004 after being down slightly
during the first half of the year. A portion of this improvement
was due to stronger demand from the wireless handset market.
Sales of these products into the photonics market also improved,
in part due to the continued development and acceptance of our
new products. Sales of specialty alloys, while still a
relatively small portion of WAMs business, increased in
both the third quarter and first nine months of 2005. However,
these products are now facing severe price competition. Sales
for semiconductor applications also contributed to the sales
improvement in 2005 and we anticipate that this market offers
further growth opportunities.
Early in the second quarter 2005, WAM purchased OMC of Limerick,
Ireland for approximately $4.0 million. OMC provides
physical vapor deposition cleaning and reconditioning services
to customers in Europe. OMC contributed to the increase in
WAMs sales in the third quarter 2005 and first nine months
of 2005. Early in the fourth quarter 2005, WAM acquired Thin
Film Technology, Inc. (TFT) for $8.2 million in cash
and the assumption of $1.2 million of debt. TFT
manufactures precision optical coatings, photo lithography, thin
film hybrid circuits and specialized thin film coatings. TFT had
been a vendor for WAM and, as such, had been working closely
with WAM on the manufacture and development of new products.
16
Electronic Products includes Brush Ceramic Products Inc. and
Zentrix Technologies Inc., two wholly owned subsidiaries. These
operations produce beryllia ceramics, electronic packages and
circuitry for sale into the telecommunications and computer,
medical, electronics, automotive and defense markets. Sales from
Electronic Products were $6.3 million in the third quarter
2005 versus $7.5 million in the third quarter 2004. For the
first nine months of the year, sales of $19.3 million were
17% lower in 2005 than in the comparable period in 2004. Sales
of beryllia ceramics, a mature product line with limited growth
opportunities, were 29% lower in the third quarter 2005 than the
third quarter 2004 and accounted for the majority of the decline
in Electronic Products sales in that period. Beryllia
ceramic sales were also down 17% for the first nine months of
the year. Sales of electronic packages to the telecommunications
and computer market in the third quarter 2005 continued to be
lower than the year ago period, but shipping rates improved over
the first two quarters of this year. Sales to the automotive
market were lower in the first nine months of 2005 than in the
first nine months of 2004 as well. Sales of circuitry, one of
our smaller product lines, increased in the third quarter 2005
and the September year-to-date sales have grown 18% over 2004.
The gross margin on Microelectronic Group sales was
$11.7 million in the third quarter 2005 an increase of
$2.0 million over the gross margin earned in the third
quarter 2004. For the first nine months of the year, the gross
margin was $31.3 million in 2005 and $30.6 million of
sales, in 2004. In both the third quarter and first nine months
of 2005, the gross margin was 19% of sales, a decline of one
percentage point from the respective periods in 2004. The
$2.0 million margin growth in the third quarter 2005 was
primarily due to the additional sales volume. The higher sales
volumes in the first nine months of the year also generated
additional margins. However, these benefits were offset in part
in both the third quarter and nine-month period by the
unfavorable change in product mix. Sales into the automotive
market, which typically generate higher margins, declined in
2005. Products such as vapor deposition targets face increasing
competitive price pressures in the market place while the
margins on new products may be lower initially as manufacturing
processes are being defined and improved. An unfavorable
inventory valuation adjustment was recorded in the first quarter
2005 further reducing the gross margins in that period.
Manufacturing overhead costs were $0.3 million lower in the
third quarter 2005 than the third quarter 2004 but were
essentially unchanged for the first nine months of the year.
The Microelectronic Groups SG&A, R&D and Other-net
expenses were $6.0 million in the third quarter 2005, an
increase of $0.2 million over the third quarter 2004
expense. Expenses for the first nine months of the year were
$17.2 million in 2005 and $16.4 million in 2004.
Expenses declined to 10% of sales in the first nine months of
2005 from 11% of sales in 2004. The acquisition of OMC added
$0.4 million to SG&A expenses in the third quarter and
$0.7 million for the first nine months of 2005. In addition
to the impact of expenses from OMC, expenses were higher as a
result of a small increase in other administrative expenses and
miscellaneous other-net expense items, which were partially
offset by a slight decline in the incentive compensation expense.
Operating profit from the Microelectronic Group was
$5.7 million in the third quarter 2005, an improvement of
$1.8 million over the third quarter 2004. For the first
nine months of the year, operating profit was
$14.1 million, or 8% of group sales, in 2005 and
$14.2 million, or 9% of group sales, in 2004.
Legal
One of our subsidiaries, Brush Wellman Inc., is a defendant in
proceedings in various state and federal courts brought by
plaintiffs alleging that they have contracted chronic beryllium
disease or other lung conditions as a result of exposure to
beryllium. Plaintiffs in beryllium cases seek recovery under
negligence and various other legal theories and seek
compensatory and punitive damages, in many cases of an
unspecified sum. Spouses, if any, claim loss of consortium.
17
The following table summarizes the associated activity with
beryllium cases.
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter Ended
|
|
|
|
|
|
|
|
|
|
Sept. 30, 2005
|
|
|
July 1, 2005
|
|
|
|
|
|
Total cases pending
|
|
|
15
|
|
|
|
16
|
|
|
Total plaintiffs
|
|
|
60
|
|
|
|
61
|
|
|
Number of claims (plaintiffs) filed during period ended
|
|
|
0(0
|
)
|
|
|
1(2
|
)
|
|
Number of claims (plaintiffs) settled during period ended
|
|
|
1(1
|
)
|
|
|
0(0
|
)
|
|
Aggregate cost of settlements during period ended (dollars in
thousands)
|
|
$
|
0
|
|
|
$
|
2
|
|
|
Number of claims (plaintiffs) otherwise dismissed
|
|
|
0(0
|
)
|
|
|
1(2
|
)
|
|
Number of claims (plaintiffs) voluntarily withdrawn
|
|
|
0(0
|
)
|
|
|
0(0
|
)
|
Settlement payment and dismissal for a single case may not occur
in the same period.
Additional beryllium claims may arise. Management believes that
we have substantial defenses in these cases and intends to
contest the suits vigorously. Employee cases, in which
plaintiffs have a high burden of proof, have historically
involved relatively small losses to us. Third-party plaintiffs
(typically employees of customers or contractors) face a lower
burden of proof than do employees or former employees, but these
cases are generally covered by varying levels of insurance. A
reserve was recorded for beryllium litigation of
$2.2 million at September 30, 2005 and
$1.9 million at December 31, 2004. A receivable of
$2.3 million was recorded at September 30, 2005,
unchanged from December 31, 2004, from our insurance
carriers as recoveries for insured claims. An additional
$0.4 million was reserved at both September 30, 2005
and December 31, 2004 for insolvencies related to claims
still outstanding as well as claims for which partial payments
have been received.
Although it is not possible to predict the outcome of the
litigation pending against us and our subsidiaries, we provide
for costs related to these matters when a loss is probable and
the amount is reasonably estimable. Litigation is subject to
many uncertainties, and it is possible that some of these
actions could be decided unfavorably in amounts exceeding our
reserves. An unfavorable outcome or settlement of a pending
beryllium case or additional adverse media coverage could
encourage the commencement of additional similar litigation. We
are unable to estimate our potential exposure to unasserted
claims.
While we are unable to predict the outcome of the current or
future beryllium proceedings, based upon currently known facts
and assuming collectibility of insurance, we do not believe that
resolution of these proceedings will have a material adverse
effect on our financial condition or cash flow. However, our
results of operations could be materially affected by
unfavorable results in one or more of these cases. As of
September 30, 2005, four purported class actions were
pending.
Regulatory Matters.
Standards for exposure to beryllium
are under review by the United States Occupational Safety and
Health Administration, and by other governmental and private
standard-setting organizations. One result of these reviews will
likely be more stringent worker safety standards. More stringent
standards may affect buying decisions by the users of
beryllium-containing products. If the standards are made more
stringent or our customers decide to reduce their use of
beryllium-containing products, our operating results, liquidity
and capital resources could be materially adversely affected.
The extent of the adverse effect would depend on the nature and
extent of the changes to the standards, the cost and ability to
meet the new standards, the extent of any reduction in customer
use and other factors that cannot be estimated.
Financial Position
Net cash provided from operating activities was
$1.6 million in the first nine months of 2005 as net income
and the benefits of depreciation and amortization offset the net
unfavorable changes in working capital items, including
increases to accounts receivable and inventory, payment of the
employee incentive compensation for 2004 and a contribution to
the domestic defined benefit pension plan. Cash provided from
operations totaled $10.9 million in the third quarter 2005
and $8.9 million in the second quarter 2005 while
18
cash used in operations was $18.2 million in the first
quarter 2005. Cash balances stood at $23.2 million at the
end of the third quarter 2005, a decrease of $26.5 million
from the prior year-end as cash was used to reduce debt and fund
capital expenditures.
Accounts receivable balance was $67.5 million at the end of
the third quarter 2005, an increase of $8.3 million during
the first nine months of 2005. This increase was due in large
part to the higher sales as sales in the third quarter 2005 were
17% higher than sales in the fourth quarter 2004. The days sales
outstanding (DSO), a measure of the average time to collect
receivables, declined slightly from the fourth quarter 2004
level. Accounts written off to bad debt expense totaled
$0.2 million in the first nine months of 2005 compared to
$0.7 million in the first nine months of 2004.
Inventories increased by $4.5 million, or 5%, during the
first nine months of 2005 in part to support the higher sales
level. However, the inventory turnover ratio, a measure of how
quickly inventory is sold on average, improved from the end of
last year. The majority of the increase in the first-in,
first-out (FIFO) inventory value during 2005 was in the
Metal Systems Group. Within Metal Systems, Alloy Products
pounds in inventory were relatively unchanged during the first
nine months of 2005, but inventory mix shifts and higher raw
material costs caused an increase in the inventory value. The
Microelectronic Groups inventories increased 2% from
year-end 2004.
Capital expenditures for property, plant and equipment totaled
$9.1 million in the first nine months of 2005 as capital
spending remained below the level of depreciation. Spending in
the third quarter 2005 was $4.2 million, the highest
quarterly total since the third quarter 2001. The Metal Systems
Group accounted for just over half of the spending in the
current year. Spending within the Elmore, Ohio facility, which
supports all of the businesses within the Metal Systems Group,
was $2.7 million in the first nine months of the year.
Within the Microelectronic Group, spending on equipment and
other capital items at the various WAM facilities totaled
$3.5 million. In addition to the $9.1 million of
capital spending, we purchased assets for $0.4 million used
by the Microelectronic Group that previously were held under an
operating lease. We also purchased the stock of OMC for
approximately $4.0 million in cash in the second quarter
2005. The preliminary goodwill assigned as a result of the OMC
purchase totaled $2.8 million.
Other liabilities and accrued items declined $16.0 million
largely as a result of the payment in the first quarter 2005 of
the incentive compensation earned by employees in 2004 and a
$5.0 million contribution to the domestic defined benefit
pension plan also in the first quarter 2005. Offsetting a
portion of this decline in other liabilities and accruals were
increases in the accruals for the 2005 incentive compensation
plans and changes in other miscellaneous accrual balances.
Unearned revenue, which is a liability representing products
invoiced to customers but not shipped, was $7.8 million at
December 31, 2004 and zero as of September 30, 2005.
The majority of the prior year end balance related to the JWST
project.
Other long-term liabilities of $9.3 million as of the end
of the third quarter 2005 were $1.5 million lower than at
the prior year-end. This decline was due to changes in the fair
value of derivative financial instruments, primarily an interest
rate swap, net of a slight increase in the accrued legal
reserves. The retirement and post-employment obligation balance
was $56.8 million at the end of the third quarter 2005
compared to $49.7 million at December 31, 2004. This
balance represents the long-term liability under our domestic
defined benefit pension plan, the retiree medical plan and other
retirement plans and post-employment obligations. The major
cause for the increased liability was a remeasurement of the
pension plan as a result of a plan amendment.
Total balance sheet debt of $58.3 million at the end of the
third quarter 2005 was $14.2 million lower than at
December 31, 2004. We repaid two term notes totaling
$18.6 million during the first quarter 2005 that were
originally scheduled to be paid off in installments through
2008. We retain the ability to re-borrow these funds under the
revolving credit agreement up to amounts limited by the original
term notes amortization schedules. The notes were repaid
early using the cash balances on hand in order to reduce
interest expense going forward. As of September 30, 2005,
short-term debt totaled $16.8 million, which included
foreign currency denominated loans and a gold-denominated loan.
During the third quarter 2005, we secured a new euro line of
19
credit to finance a portion our euro-based assets. The current
portion of long-term debt totaled $0.6 million and
long-term debt totaled $40.9 million at the end of the
third quarter 2005. We amended portions of our revolving credit
agreement in the third quarter 2005. Among other items, the
covenant that limits the dollar amount of eligible acquisitions
was revised to allow greater flexibility. We were in compliance
with all of our debt covenants as of the end of the third
quarter 2005.
We received $0.4 million for the exercise of approximately
29,000 options to purchase shares of our common stock during the
first nine months of 2005.
Total shareholders equity increased from
$208.1 million at the beginning of the first quarter 2005
to $216.3 million at the end of the third quarter 2005. The
increase was due primarily to comprehensive income of
$7.9 million, which includes net income and the valuation
adjustments associated with the minimum pension liability and
derivative financial instruments (see Note C to the
Consolidated Financial Statements), and the exercise of options.
The balance outstanding under the off-balance sheet precious
metal consigned inventory arrangements increased
$15.5 million during the first nine months of 2005, which
was mainly due to higher volumes of metal on hand as the impact
of changes in prices between the end of the third quarter 2005
and year-end 2004 was approximately $2.5 million. During
2005, we negotiated a new precious metal consigned inventory
agreement that increased the capacity and allowed for other more
favorable terms.
There have been no substantive changes in the summary of
contractual payments under long-term debt agreements, operating
leases and material purchase commitments as of
September 30, 2005 from the year-end 2004 totals as
disclosed on page 23 of our annual report to shareholders
for the period ended December 31, 2004. The summary in the
2004 annual report included the early repayment of the term
loans as part of the contractual payments due in 2005.
Net cash provided from operations was $11.7 million in the
first nine months of 2004 as the net income and benefits of
depreciation more than offset the increases in various working
capital items, primarily receivables and inventory. Receivables
grew $17.5 million due to the higher sales volume in the
quarter and a slightly slower DSO. The slower DSO was due in
part to the growth in international sales, which typically take
longer to collect. Total inventories increased $9.1 million
in the first nine months of 2004, although the inventory
turnover period improved. The majority of the inventory increase
was in the Metal Systems Group, with a portion of that inventory
build in support of the planned shipments under the JWST
program. Capital expenditures totaled $5.1 million for the
first three quarters of 2004, as the quarterly spending remained
under $2.0 million for the seventh consecutive quarter.
Accounts payable and other liabilities and accrued items
declined $1.7 million in the first nine months of 2004.
Unearned revenue, associated primarily with the JWST program,
was $6.5 million at the end of the third quarter 2004
compared to zero at the end of 2003.
We completed a stock offering of 2.3 million shares in the
third quarter 2004. The net proceeds, after deducting fees, were
$38.7 million. The majority of the funds were used to pay
down debt, with the remainder held as cash to be used for
general corporate purposes. Balance sheet debt totaled
$72.9 million at the end of the third quarter 2004, a
decline of $26.3 million during the first nine months of
that year. The cash balance stood at $27.0 million at the
end of the third quarter 2004, an increase of $21.9 million
since the end of 2003 as a result of the cash flow from
operations and proceeds from the share offering reduced in part
by the capital expenditures and repayment of debt.
We believe funds from operations and the available borrowing
capacity are adequate to support operating requirements, capital
expenditures, projected pension plan contributions, potential
acquisitions and environmental remediation projects. Our
debt-to-total capital ratio improved during the first nine
months of 2005. We had approximately $74.3 million of
available borrowing capacity under the existing lines of credit
as of September 30, 2005.
Critical Accounting Policies
Pension:
We amended our domestic defined benefit plan in
2005. The amendment, which revised the benefit payout formula
for the majority of the participants among other changes, was
deemed to be a
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significant event in accordance with Statement No. 87,
Employers Accounting for Pensions and the
plans assets and liabilities were remeasured accordingly.
The remeasurement resulted in a charge of $11.1 million to
other comprehensive income in the second quarter 2005. The
remeasurement also reduced the 2005 estimated annual expense of
the domestic defined benefit plan to $3.1 million from
$4.8 million as previously estimated. As part of the
remeasurement process, management reviewed the discount rate,
expected rate of return and other valuation assumptions and made
revisions as warranted.
Deferred Taxes:
A valuation allowance was initially
recorded against domestic and certain foreign deferred tax
assets in the fourth quarter 2002 as a result of our then recent
cumulative losses. The valuation allowance was adjusted in 2003
and 2004 and charged or credited to income or other
comprehensive income as appropriate. The valuation allowance was
reduced in the first nine months of 2005, offsetting a portion
of the tax expense that would have been recorded against pre-tax
income. In subsequent periods when we generate pre-tax income, a
federal tax expense will not be recorded to the extent that the
remaining valuation allowance can be used to offset that
expense. Once a consistent pattern of pre-tax income is
established or other events occur that indicate that the
deferred tax assets will be realized, additional portions or all
of the remaining eligible valuation allowance may be reversed
back to income, depending upon the facts and circumstances at
that time. As of the end of the third quarter 2005, the deferred
tax valuation allowance was approximately $20.6 million,
including $7.2 million that originally was charged against
other comprehensive income within shareholders equity.
Should we generate pre-tax losses in subsequent periods, a tax
benefit will not be recorded and the valuation allowance will be
increased. Despite the valuation allowance, we retain the
ability to utilize the benefits of the domestic loss
carry-forwards and other deferred tax assets on future tax
returns.
For additional information regarding these and other critical
accounting policies, please refer to pages 24 to 26 of our
annual report to shareholders for the period ended
December 31, 2004.
Market Risk
Disclosures
We are exposed to movements in base metal prices, primarily
copper. Copper prices remained quite high and in fact continued
to increase during the first nine months of 2005. We cover
portions of this exposure by passing the change in prices
through to our customers. Beginning in 2005, we also entered
into derivative contracts to hedge against further adverse
movements in copper prices for a portion of our estimated
exposure. We recorded hedge gains on matured copper contracts of
an immaterial amount in compliance with Statement No. 133
in the second and third quarters of 2005. While these gains
offset a portion of the higher copper cost, the net hedged cost
in 2005 remains above the 2004 average cost.
For additional information regarding market risks, please refer
to pages 26 and 27 of our annual report to shareholders for
the period ended December 31, 2004.
Outlook
Demand from portions of the telecommunications and computer
market has been soft in 2005. However, we believe that the
actual growth rate in this market is greater than what we are
experiencing and this inconsistency may be due to an over-supply
of our materials in downstream inventories. As this over-supply
is worked off, demand for our products may improve.
The automotive market demand has been weak in 2005. In addition,
early in the fourth quarter 2005, Delphi Corporation, the
largest U.S. supplier of automotive parts, filed for
bankruptcy protection. Delphi is a customer of businesses within
both the Metal Systems Group and the Microelectronics Group.
Various other customers of ours also sell to Delphi. We do not
know what the impact of Delphis bankruptcy filing will
have on the automotive market, our second largest market, in
general or our sales to them in particular in the coming
quarters.
Demand for defense applications has also softened and the
outlook is mixed; applications are being delayed, but typically
not cancelled, as defense funds are being diverted from the
tactical applications that utilize our materials in order to
support the current military operations in the Middle East.
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The softness in these markets is being offset to a large extent
by improved demand in other areas, including magnetic and
optical data storage, oil and gas and plastic tooling. We also
continue to make progress in developing new products and
applications; qualification of new materials or applications can
be a time consuming process given the technical nature and
complexity of the applications for our products, but the growth
in these applications has had a positive influence on our sales.
The TFT acquisition will have a minor impact only on sales in
the fourth quarter. As previously indicated, the sales order
entry rate in the third quarter 2005 was the highest since the
second quarter 2004. As a result, we our estimating that our
sales in the fourth quarter 2005 may be in the range of $125.0
to $130.0 million, which would be 8% to 12% higher than the
fourth quarter 2004.
Margins and profitability may continue to be hampered somewhat
to the extent that copper and other material costs remain high
and that higher cost cannot be passed through to the customer or
hedged at an acceptable level. Copper costs early in the fourth
quarter were significantly higher than a year ago. In addition,
the lower margins from the unfavorable change in product mix
could potentially continue as well, as we face stiff price
competition in many of our markets. Other cost pressures, in
particular natural gas and other energy costs, may continue to
have a negative impact on margins and profitability. Rates for
natural gas have increased already and are slated to increase
significantly in many portions of the country during the fourth
quarter. We have agreements that fix the price of natural gas at
various facilities that will help to temporarily mitigate the
impact of these increases. However, we anticipate costs will be
higher in the fourth quarter and even higher in the first
quarter 2006.
Portions of our businesses are implementing price increases
and/or have implemented an energy surcharge in order to help
recover these higher costs. We will continue our efforts to
improve manufacturing yields and efficiencies and implement cost
control measures and practices to minimize the impact of these
pressures on our expense levels. We will continue to use lean
manufacturing and six sigma techniques to assist in these
efforts.
By terms of our debt agreement, the $30.0 million
subordinated debt is pre-payable beginning in December 2005 and
we are evaluating the cost and benefits of pre-paying the debt
in 2005 or at some point in the future. Pre-payment of this debt
would result in the write-off of approximately $2.1 million
of deferred financing costs and the payment of a pre-payment
penalty of $1.8 million. Should we choose not to pre-pay
this debt, the penalty declines over time. The subordinated debt
carries a high interest rate and interest savings would be
generated in 2006 and beyond by using existing cash and/or lower
cost borrowings under the revolving credit agreement to pay off
the debt.
We also continue to analyze our deferred tax valuation allowance
position. Given our recent earnings history and our current
general outlook, it is possible that we may reverse portions of
the allowance back to income in excess of the amount required to
net against the fourth quarter 2005 tax expense. If that were to
happen, the amount of the valuation allowance available to be
reversed in the first three quarters of 2006 would be reduced,
which could then result in a higher tax expense in those periods
as compared to the first three quarters of 2005.
Forward-Looking Statements
Portions of the narrative set forth in this document that are
not statements of historical or current facts are
forward-looking statements. Our actual future performance may
materially differ from that contemplated by the forward-looking
statements as a result of a variety of factors. These factors
include, in addition to those mentioned elsewhere herein:
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The global economy;
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The condition of the markets which we serve, whether defined
geographically or by segment, with the major market segments
being telecommunications and computer, automotive electronics,
magnetic and optical data storage, aerospace and defense,
industrial components and appliance;
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Changes in product mix and the financial condition of customers;
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Our success in developing and introducing new products and
applications;
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Our success in implementing our strategic plans and the timely
and successful completion of any capital projects;
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The availability of adequate lines of credit and the associated
interest rates;
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Other financial factors, including cost and availability of
materials, tax rates, exchange rates, pension costs, energy
costs, regulatory compliance costs, and the cost and
availability of insurance;
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The uncertainties related to the impact of war and terrorist
activities;
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Changes in government regulatory requirements and the enactment
of new legislation that impacts our obligations; and,
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The conclusion of pending litigation matters in accordance with
our expectation that there will be no material adverse effects.
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Item 3.
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Quantitative and Qualitative Disclosure about Market Risk
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For information regarding the Companys market risks,
please refer to pages 26 and 27 of the Companys
annual report to shareholders for the period ended
December 31, 2004.
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Item 4.
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Controls and Procedures
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We carried out an evaluation under the supervision and with
participation of management, including the Chief Executive
Officer and Chief Financial Officer, of the effectiveness of the
design and operation of our disclosure controls and procedures
as of September 30, 2005 pursuant to Rule 13a-15(b)
under the Securities Exchange Act of 1934, as amended. Based
upon that evaluation, our management, including the Chief
Executive Officer and Chief Financial Officer, concluded that
our disclosure controls and procedures were effective as of the
evaluation date.
There have been no changes in our internal controls over
financial reporting identified in connection with the evaluation
required by Rule 13a-15 under the Securities Exchange Act
of 1934, as amended, that occurred during the quarter ended
September 30, 2005 that have materially affected, or are
reasonably likely to materially affect, our internal control
over financial reporting.
Managements assessment on our internal control over
financial reporting is contained in the Report of Management on
Internal Control over Financial Reporting on page 29 in our
annual report to shareholders for the year ended
December 31, 2004.
PART II OTHER INFORMATION
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Item 1.
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Legal Proceedings
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The Company and its subsidiaries are subject, from time to time,
to a variety of civil and administrative proceedings arising out
of our normal operations, including, without limitation, product
liability claims, health, safety and environmental claims and
employment-related actions. Among such proceedings are the cases
described below.
Beryllium Claims
As of September 30, 2005, our subsidiary, Brush Wellman
Inc., was a defendant in 15 proceedings in various state and
federal courts brought by plaintiffs alleging that they have
contracted, or have been placed at risk of contracting, chronic
beryllium disease or other lung conditions as a result of
exposure to beryllium. Plaintiffs in beryllium cases seek
recovery under negligence and various other legal theories and
seek compensatory and punitive damages, in many cases of an
unspecified sum. Spouses of some plaintiffs claim loss of
consortium.
During the third quarter of 2005, the number of beryllium cases
decreased from 16 (involving 61 plaintiffs) as of July 1,
2005 to 15 cases (involving 60 plaintiffs) as of
September 30, 2005. During the third quarter, one third
party case (involving one plaintiff) that had previously been
reported as settled, was dismissed by the court.
The 15 pending beryllium cases as of September 30, 2005
fall into two categories: 11 cases involving third-party
individual plaintiffs, with 19 individuals (and six spouses who
have filed claims as part of their spouses case and two
children who have filed claims as part of their parents
case); and four purported class actions, involving 33
plaintiffs, as discussed more fully below. Claims brought by
third party plaintiffs (typically employees of our customers or
contractors) are generally covered by varying levels of
insurance.
The first purported class action is Manuel Marin,
et al.
v. Brush Wellman Inc., filed in Superior
Court of California, Los Angeles County, case
number BC299055, on July 15, 2003. The named
plaintiffs are Manuel Marin, Lisa Marin, Garfield Perry and
Susan Perry. The defendants are Brush Wellman, Appanaitis
Enterprises, Inc., and Doe Defendants 1 through 100. A
First Amended Complaint was filed on
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September 15, 2004, naming five additional plaintiffs. The
five additional named plaintiffs are Robert Thomas, Darnell
White, Leonard Joffrion, James Jones and John Kesselring. The
plaintiffs allege that they have been sensitized to beryllium
while employed at the Boeing Company. The plaintiffs wives
claim loss of consortium. The plaintiffs purport to represent
two classes of approximately 250 members each, one consisting of
workers who worked at Boeing or its predecessors and are
beryllium sensitized and the other consisting of their spouses.
They have brought claims for negligence, strict
liability design defect, strict
liability failure to warn, fraudulent concealment,
breach of implied warranties, and unfair business practices. The
plaintiffs seek injunctive relief, medical monitoring, medical
and health care provider reimbursement, attorneys fees and
costs, revocation of business license, and compensatory and
punitive damages. Messrs. Marin, Perry, Thomas, White,
Joffrion, Jones and Kesselring represent current and past
employees of Boeing in California; and Ms. Marin and
Ms. Perry are spouses. Defendant Appanaitis Enterprises,
Inc. was dismissed on May 5, 2005.
The second purported class action is Neal Parker,
et al.
v. Brush Wellman Inc., filed in Superior
Court of Fulton County, State of Georgia, case number
2004CV80827, on January 29, 2004. The case was removed to
the U.S. District Court for the Northern District of
Georgia, case number 04-CV-606, on May 4, 2004. The named
plaintiffs are Neal Parker, Wilbert Carlton, Stephen King, Ray
Burns, Deborah Watkins, Leonard Ponder, Barbara King and
Patricia Burns. The defendants are Brush Wellman; Schmiede
Machine and Tool Corporation; Thyssenkrupp Materials NA Inc.,
d/b/a Copper and Brass Sales; Axsys Technologies, Inc.; Alcoa,
Inc.; McCann Aerospace Machining Corporation; Cobb Tool, Inc.;
and Lockheed Martin Corporation. Messrs. Parker, Carlton,
King and Burns and Ms. Watkins are current employees of
Lockheed. Mr. Ponder is a retired employee, and
Ms. King and Ms. Burns are family members. The
plaintiffs have brought claims for negligence, strict liability,
fraudulent concealment, civil conspiracy and punitive damages.
The plaintiffs seek a permanent injunction requiring the
defendants to fund a court-supervised medical monitoring
program, attorneys fees and punitive damages. On
March 29, 2005, the Court entered an order directing
plaintiffs to amend their pleading to segregate out those
plaintiffs who have endured only subclinical, cellular, and
subcellular effects from those who have sustained actionable
tort injuries, and that following such amendment, the Court will
enter an order dismissing the claims asserted by the former
subset of claimants; dismissing Count I of the Complaint, which
sought the creation of a medical monitoring fund; and dismissing
the claims against defendant Axsys Technologies Inc. On
April 20, 2005, the plaintiffs filed a Substituted Amended
Complaint for Damages, contending that each of the eight named
plaintiffs and the individuals listed on the attachment to the
original Complaint, and each of the putative class members have
sustained personal injuries; however, they allege that they
identified five individuals whose injuries have manifested
themselves such that they have been detected by physical
examination and/or laboratory test.
The third purported class action is George Paz,
et al.
v. Brush Engineered Materials Inc.,
et al.
, filed in the U.S. District Court for
the Southern District of Mississippi, case number 1:04CV597, on
June 30, 2004. The named plaintiffs are George Paz, Barbara
Faciane, Joe Lewis, Donald Jones, Ernest Bryan, Gregory Condiff,
Karla Condiff, Odie Ladner, Henry Polk, Roy Tootle, William
Stewart, Margaret Ann Harris, Judith Lemon, Theresa Ladner and
Yolanda Paz. The defendants are Brush Engineered Materials Inc.;
Brush Wellman Inc.; Wess-Del Inc.; and the Boeing Company.
Plaintiffs seek the establishment of a medical monitoring trust
fund as a result of their alleged exposure to products
containing beryllium, attorneys fees and expenses, and
general and equitable relief. The plaintiffs purport to sue on
behalf of a class of present or former Defense Contract
Management Administration (DCMA) employees who conducted
quality assurance work at Stennis Space Center and the Boeing
Company at its facility in Canoga Park, California; present and
former employees of Boeing at Stennis; and spouses and children
of those individuals. Messrs. Paz and Lewis and
Ms. Faciane represent current and former DCMA employees at
Stennis. Mr. Jones represents DCMA employees at Canoga
Park. Messrs. Bryan, Condiff, Ladner, Polk, Tootle and
Stewart and Ms. Condiff represent Boeing employees at
Stennis. Ms. Harris, Ms. Lemon, Ms. Ladner and
Ms. Paz are family members. The Company filed a Motion to
Dismiss on September 28, 2004, which was granted and
judgment was entered on January 11, 2005; however, the
plaintiffs have filed an appeal.
The fourth purported class action is Gary Anthony v. Brush
Wellman Inc.,
et al.
, filed in the Court of Common
Pleas of Philadelphia County, Pennsylvania, case number 01718,
on March 3, 2005. The case was
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removed to the U.S. District Court for the Eastern District
of Pennsylvania, case number 05-CV-1202, on March 14, 2005.
The only named plaintiff is Gary Anthony. The defendants are
Brush Wellman Inc., Gary Kowalski, and Dickinson &
Associates Manufacturers Representatives. The plaintiff purports
to sue on behalf of a class of current and former employees of
the U.S. Gauge facility in Sellersville, Pennsylvania who
have ever been exposed to beryllium for a period of at least one
month while employed at U.S. Gauge. The plaintiff has
brought claims for negligence. Plaintiff seeks the establishment
of a medical monitoring trust fund, cost of publication of
approved guidelines and procedures for medical screening and
monitoring of the class, attorneys fees and expenses.
Other Claims
One of the Companys subsidiaries, Williams Advanced
Materials, Inc. (WAM) is a party to patent litigation with
Target Technology Company, LLC (Target). In first actions filed
in April 2003 by WAM against Target in the U.S. District
Court, Western District of New York, consolidated under case
number 03-CV-0276A (SR), WAM has asked the Court for a judgment
declaring certain Target patents as invalid and/or unenforceable
and awarding WAM damages in related cases. Target has
counterclaimed alleging infringement and seeking a judgment for
infringement, an injunction against further infringement and
damages for past infringement. On August 3, 2005, the U.S.
Court of Appeals for the Federal Circuit, case
number 04-1602, affirmed the District Courts decision
denying Williams motion to enjoin Target from suing and
threatening to sue Williams customers. The case has
reverted for further proceedings to the District Court, which
has dismissed, without prejudice to their refiling, all other
pending motions. In September 2004, Target filed a separate
action for patent infringement in U.S. District Court,
Central District of California, case number SAC04-1083 DOC
(MLGx), which action named as defendants, among others, WAM and
WAM customers who purchase certain WAM alloys used in the
production of DVDs. In the California action, Target alleges
that the patent at issue, which is related to the patents at
issue in the New York action, protects the use of certain silver
alloys to make the semi-reflective layer in DVDs, and that in
DVD-9s, a metal film is applied to the semi-reflective layer by
a sputtering process, and that raw material for the procedure is
called a sputtering target. Target alleges that WAM manufactures
and sells sputtering targets made of a silver alloy to DVD
manufacturers with knowledge that these targets are used by its
customers to manufacture the semi-reflective layer of a DVD-9.
In that action, Target seeks judgment that its patent is valid
and that it is being infringed by the defendants, an injunction
permanently restraining the defendants, damages adequate to
compensate plaintiff for the infringement, treble damages, and
attorneys fees and costs.
(a) Exhibits
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11
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Statement re computation of per share earnings (filed as
Exhibit 11 to Part I of this report)
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31.1
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Rule 13a-14(a) Certification
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31.2
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Rule 13a-14(a) Certification
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32.1
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Certification Pursuant to 18 U.S.C. Section 1350, as
Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act
of 2002
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Pursuant to the requirements of the Securities Exchange Act
of 1934, the registrant has duly caused this report to be signed
on its behalf by the undersigned thereunto duly authorized.
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BRUSH ENGINEERED MATERIALS INC.
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Dated: November 1, 2005
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/s/ John D. Grampa
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John D. Grampa
Vice President Finance
and Chief Financial Officer
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